Long distance test XZ550

Test published in MOTORRAD 3 August 1983

 

 The test XZ (a naked 1982 “Euro” version) on a racetrack.

 

A real thorough test of an XZ550 was published in the German MOTORRAD (Die grosse Motorrad-Zeitschrift). The test was a 25.000 km (ca 16.000 miles) test in the country of the speedlimit-free Autobahnen with trips to Italy, Spain an Ireland.

 

Most of this test is translated by XZv2. Keep in mind that this is a test of a Euro-version of the XZ 550 under European conditions of 1983. At the end of the test the complete motorcycle was dismantled and all parts checked for wear and problems.

Remember I am not a professional translator; my native language is Dutch, my knowledge of German is limited. If I have doubts on the meaning, I also give the German word(s). The title is the first problem.

 

WEIT GEFEHLT (big failure and/or it offers not enough by a large margin)

 

She is the victim of her marketing strategists. The Yamaha XZ 550 was sent to the race-track with the reputation of Supersprinter, although she has in the first place stayer-qualities.

 

Fall 1981, premiere of the new Yamaha XZ 550. The Yamaha advertisements spoke of the dream-V, in association with the actress with the name Bo Derek. And her film role did not go better than that of the XZ 550 – both became a total disaster.

 

A total number of 441 XZ of the 64 horsepower version* was sold up to now in Germany, and enough causes exist for this lack of success. Causes that are to be found in the motorcycle herself, and causes that are the result of the marketing strategy for this bike, and causes that are to be found in the models of the competition.

 

The poor Yamaha had to compete with a Honda CBX 550 and with a Kawasaki GPZ 550, without having even a trace of a chance. The XZ  had  to offer, also during the initial stages of this test, a poor 180 km/h (112 mph) against both full-blooded super-sport four-cylinders, both reaching speeds of ca 200 km/h (125 mph).

 

Already the first measurements indicated problems, that the riders of this 25.000 km test would have. The compression ratio in the two cylinders varies unnecessary much with 9 and 10,5 bar, respectively, and the speed difference of 184,5 km/h and 165 km/h only caused by the difference of  riding position suggests a too low gearing for 5th gear.

 

How much too low would only turn out during long distance trips bringing the motorcycle to Spain, Italy and Ireland, with two persons and fully loaded with luggage. Only a light head wind was enough to make 5th gear a real overdrive.

Permanent full throttle in 4th gear near the red zone of the tachometer was necessary to reach acceptable averages, and the fact that the XZ survived such heavy conditions, is worth a compliment. The engine had under these conditions sufficient internal cooling: both vertical carburetors slurped up to 11,3 l/100 km (= 1 liter for every 8,8 km = 33.5 km pro USA-gallon = ca 21 mpg). Both carburetors with their air filter are forced under the tank in such a way, that for the primary function of this tin-saucer (blechschüssel) only 17 liters remains. That is sufficient as long as the XZ is not pushed to the limits. During normal riding an average of 5 or 6 liters is used for 100 km (1 : 20 up to 1 : 16.6 = 47.5 miles/USAgallon up to 39.4 m/USAg).

 

 An exhibition model of the XZ engine

 

The riders were happy also with the power at lower revs. From 2500 rpm there is power, and one of the first persons who used the XZ for long distance travel, ventured to compare it to a Ducati Pantah.

 

Indeed one can suppose that the Yamaha designers had a glance to Italy, when one sees the backbone-frame and the construction of the complete motorcycle. Only, not every backbone-frame is torsion-free, and the XZ gets a bad note already on the next page of the riders-logbook: “motorcycle starts to wave at high speeds/becomes unstable at high speeds (beginnt bei höhen Geschwindigkeiten zu pendeln).

 

MOTORRAD-editor Herwig writes 21 March ’83 when the XZ had done 13.000 km: “Engine accelerates not good, has problems from 100 km/h on, chokes when the throttle is opened. The cycle part is a disaster”

A bit more concise, but just as clear, are the words of editor Schäfer who used it for his daily commuter ride, around the 2000 km mark. It was in the cold April month of ’83: “cold starts are excellent, starts immediately and needs only choke for a short time. However, when the engine is hot, it starts bad. Riding position is bad, even for not so large riders…. One sits uncomfortable or too far back, what makes a good contact with the XZ difficult. The handlebars are bad, one makes automatically a curved back (nice greeting of the intervertebral disk), cycle parts unstable, small bumps and potholes cause the XZ to wave in such a way that the pleasure of riding vanishes. Changes of direction when the bike is leaned-over are dangerous. Bad surfaces make the motorcycle jump like a mad horse. On good surfaces the XZ is rather good-natured. The cause of the rather unstable characteristics of the XZ is the extreme narrow swing arm bearing.

 

However, not only riders complain in the logbook on the lacking comfort of  the XZ 550. In the first place the rear passengers were unhappy about the XZ, already after short distances. Too high footrests and a modern, read: running down, seat, renders the stay on the back of the XZ a dubious pleasure, that also takes real long time. Indeed, the riding characteristics of the XZ, with 64 horsepower on paper, leave much to be desired with two persons on the bike. How few horsepower were really available, turned out at the end of the test when the XZ was put on a Bosch test-unit. This test-unit showed that it had 49 horsepower at the clutch and only a ridiculous 43 hp at the rear wheel. So it is no surprise that the maximum speed with two persons on the bike was only slightly over 155 km/h (155 kph = ca 97 mph).        

 

So one third of the power is lost between specifications on paper and rear wheel. The easy task of the mechanical parts of the test-XZ resulted in few repairs and in small wear of parts, such as was demonstrated after the dismantling of the complete XZ. The gearbox, engine and the cycle parts were nearly all in impeccable condition.

 

 

The test-XZ was dismantled after 25.000 km. Caption: The forks of the gear change mechanism were still impeccable after 25.000 km (Fig. 1). The housing of the starter clutch was dented (Fig. 2). Both cylinder heads had heavy deposits (Fig. 3). The valves were hammered-in (Fig. 4) and must be renewed. A camshaft bearing block is damaged (Fig. 5).

 

Only one camshaft bearing cap and the valves show wear. The resulting problems clearly show up in the compression measurements that, with values of 8,5 and 9 bar, have lower, but more equal, values than at the beginning of this long distance test. The cause is the strongly hammered-in exhaust valves, that do not seal any more perfect.

But the XZ’s low performance level is not caused by this compression loss. The bike had exactly the same top speed as at the beginning of the test. Surprisingly little rust was seen on the frame after use during the winter. The quality of workmanship is a positive point.

 

The starter worked perfect during the complete test. That is surprising, as was demonstrated at the dismantling of the bike. It was rather worn down. The cover of the starter clutch was dented and had to be renewed.  The oil use over the 25.000 km was negligible. The 4.000 km trip under heavy use conditions through Spain only took 1,25 liter oil, and half a liter of it was filled in unnecessary as a precaution.

 

The XZ 550 has raised expectations as a sport-bike. It cannot fulfill these expectations. She was sent to a battle field by her strategists where she has nothing to do, and as such, was programmed as a loser.

The XZ 550 is not a dream-bike, like the Derek woman used as a comparison at the beginning of this report.

Trouble-free general motorcycle, that is a correct claim for the XZ.

Only, now in August ’83 it is certainly too late for a new marketing venture in a market that has already been divided.

Test report by Ulrich Burbach

Translation by XZv2 

 

* In Germany also a 50 horsepower version, for beginning riders, was sold. This version had lower camshafts and other modifications. (XZv2)

 

Postscript by XZv2

There is also a list of all expenses. You can see that a new R/R was needed, but no stator, so obviously the stator held out 25.000 km! Surprising in view of the fast speed two-up holiday trips to South Europe.

In total 1561 liters of gas (normal grade) was needed for the 25.000 km. Four rear tires and 3 front tires were bought. At ca 5000 km and at 10.000 large maintenance was done, smaller maintenance at 15.000, 18.000 and 23.000 km.