My XZ-MZ: an XZ550 with an MZ Superelastik sidecar

 

  XZ-MZ: note the front end.

 

When I bought my first XZ, I started wondering why it had a trailing front axle: an axle behind the middle of the centre of the front forks. I had seen this before: the Dowty Oleomatic front fork fitted to several English motorcycles around 1948. The trick was that you had a good solo geometry with the axle in the back position and a good sidecar geometry with the axle in the front position.

 

Drawing from Motorcycles

and how to manage them,

London 1960 edition.

 


 

From the beginning of XZ-ownership, I wondered what would happen if I put the left fork in the right yoke and the right fork in the left yoke. You can slide out the front fork with the wheel after loosening the clamps, speedometer cable and the brake lines, turn around the total, refit everything and ride. The trail is originally 118 mm and by turning the front so that the axle is up front it becomes ca 53 mm. As ca 40 mm is an ideal value for sidecar-driving, it is no wonder that the XZ with 53 mm trail has a good road-behavior. I have a steering damper, but it seems unnecessary for this three-wheeler and I have not fitted it up to now. I also did ride the motorcycle without sidecar with the axle in the “sidecar-position”: very, very funny, so light steering. I expected dangerous behavior, but up to ca 100 km/h (60 mph) it rode remarkably well, no signs of wobble, but I kept the handlebars well in my hands. It really has a charm of its own, and I will try this again to investigate the bike’s behavior more fully, but of course, for everybody including myself, be aware that this may be extremely dangerous! A high-speed wobble may throw you off the bike. I do this at my own risk and I do not recommend this to anybody. If you do this, you do this at your own risk!

 

Two problems remained:

One problem I experienced was that the speedometer, now driven at the right side of the front wheel, did not work and that the odometer counted backwards. I took out the wheel including speedometer drive, and brought it back to the original position. The wheel is fitted in the normal position (speedometer drive left). The axle is in the new position to fit the turned-around fork legs. The wheel fits but it is in an off-set position of 35 mm. I cut 35 mm from the bushing and made up a “bushing” of 35 mm flat washers to compensate for the difference, and fitted that to the other side. This brought the wheel and brake disks back in the right position. That was kind of an easy fix.

The  second problem was that the front fender, mounted backwards looked strange. Turning it around “to the normal position” is not possible because the front wheel is ca 6 cm more to the front now. So I kept the fender in the backwards position, cut the front part to look kind of normal and also took out part of the center because I had a front fork stabilizer that fitted but the fender was in the way of this part.

I consider a strong stabilizer between the legs absolutely necessary for sidecar driving (and of course tapered steering bearings) and I did cut a slice from the front fender to fit this non-XZ part that spent the first decades of its life on a BMW.

The wheels: I obtained a 16” rear wheel from an XV 750 and a 15” wheel from an XV700. The 16” wheel has the same brake and it fits right into the XZ rear fork.

 

 

The rear wheel is from an XV750, 16 inch. The gear change and footrest are of an 1982 USA model. The Euro model’s footrest is in front of the large round hole, further back. The seat was lowered for a previous small owner. The low seat position and the up-front footrests are a blessing for sidecar-driving.

 

The 15” wheel is a different story. It is much stronger, has a larger brake, wider brake linings, and certainly is the wheel to go for. However, it is ca 12 mm too wide to fit the XZ rear fork, that means, it fits but it cannot be slided in. It is just those mm too wide but I definitively want to use this wheel because of its strength, better brake, wider tire. I still am working out how to fit this wheel, and what car tire is best suited for this wheel. These smaller wheels also results in an attractive reduction of the overall gearing: see XZ gearing topic elsewhere on this website.

Even more reduction can be obtained by using an engine with the gear wheels of an XZ400. I have Euro gears (34/72) at present, and USA-gearwheels (33/73, increase of revs at the same speed of ca 4,5%) from my Canada bike as a spare, but I obtained a set of gear wheels of a XZ400 (from Simcha who was so kind to take the gear wheels out of his XZ400, a bike imported secondhand to the UK). That set 31/74 gives an increase of revs at the same speed of 12,75% over the Euro gears I have inside now).

Further the high-lift handlebars, footrest, brake pedal and gear change of the Canada bike are used because they facilitate an upright riding position that is so nice for sidecar riding. You have really to steer a combination.

Further changes: the plastic coolant container is fitted to the YICS bolt because the sidecar upper rear ball-joint connection is in the way of the upper fitting of that coolant container. The YICS moved to the left side of the engine, a not unattractive location. The lines are slightly longer, still it behaves better with this YICS than without one.

 

 

A 35 Amp battery of a small car is fitted in the sidecar boot (see below left). The R/R with bolted on computer cooling body (no fan, just larger cooling area see below right E.C = Extra Cooling body) is fitted in the battery compartment. This compartment has a few extra holes in the front and back to bring more cool air inside.

 

 

 

An MZ Superelastik sidecar of the 80’s was chosen because it has a sturdy three point ball connection, because it has a stabilizing torque bar between the sidecar fork and the rear fork of the motorcycle, and because a passenger has easy access to the seat. The swinging front is a beautiful construction and it is nice, especially for female passengers. I like this sidecar also because of its good suspension (indeed it is superelastik).

 

 

Left: MZ sidecar; note that the plastic bottle with coolant is fitted on the YICS bolt.

See photo of detail below.

Right: the connection between sidecar and XZ. Blue arrow: the main connection by ball-

joint. See photos below that show the front- and backside of this connection point.

Yellow arrow: top connection by adjustable ball-joint. Red arrow: stabilizer between rear

fork and fork of the sidecar. There is one more ball-joint at the upper frame near the

steering head.

 

 

 

The plastic reservoir is fitted between a metal strip and the YICS bolt.

 

Also, the square nose suits the square styling of the front of the XZ remarkably well.

Changes still wanted for the sidecar XZ: one silencer, only at the left side, not between the XZ and the sidecar.

A plastic cover that protects the oil cooler, like the protection of the coolant radiator.

An air supported front fork: the spare bike has front forks with air valves so that will be an easy change.

For best braking I want to use the big brake disk + caliper + front fork leg of the Canada bike and at the other side the smaller, normal second disk + caliper + front fork leg. I hope this can be done.

 

 

 

Above left: a 30 mm ball is one of the main connection points for the sidecar. It is fitted

with a large nut (blue arrow). There is also a steel reinforcement plate at the backside

of the aluminum plate. The red arrow indicates the connection for the spring of the brake

light switch. 

 

There is one other XZ with sidecar, as far as I know, in Germany. It is a different construction with a heavier sidecar. See http://www.xz550.de, click on XZ-Galerie, click on XZ-Bilder, click on Thumbnails (the little block left of >) click two times on >, and you see to the right three pictures of an XZ with a Russian (Ural or Dnepr) sidecar. You can click on the thumbnails to enlarge. You can see something of the subframe made at the front (between engine and steering head area) to connect that sidecar to XZ. On these pictures the XZ still has a trailing front axle. Newer pictures of this combination show the same modification I made to the front forks. 

XZV2